Wind Turbine FAQs

    • Start with two questions: how much wind your site actually gets, and how much room you have.
    • Vertical turbines (the X-300, H1000 and H2000) start turning at 2 to 2.5 m/s and take wind from any direction, so they keep working where the wind swirls and shifts — around buildings, trees and rooflines. They run from 300 W up to 2000 W.
    • Horizontal turbines (M-400, M-600, M-800, and the L1, L2 and G series) want cleaner, steadier wind and a clear run at it. In clean, steady wind a horizontal of the same rating is usually the better harvester, and they scale further — 400 W up to 5000 W.
    • Match the turbine to your battery bank, not to the biggest number. 12 V suits a camper, 4WD or tinnie; 24 V a van, cabin or boat; 48 V a shed or remote block.
    1. The largest models run at mains voltage, and the L2-3000, G-3000 and G-5000 are ground-mount only — they need a 10–15 m mast and are not rooftop units.
    2. Rated power is measured at 10–14 m/s, depending on the model. What you get at your place depends on your wind, your mast height and the season — not on a number on our website.
    1. No. Wind turbines generate "wild" 3-phase AC power that changes voltage constantly with the wind speed.
    2. Connecting it directly to a battery or a standard solar inverter will destroy your equipment.
    • You must wire the turbine into a dedicated wind charge controller (pure-wind or wind-solar hybrid) with a dump-load resistor.
    • The controller converts the power to stable DC to charge your batteries safely.
  • Match the turbine and its controller to the voltage of your existing battery bank:

    • 12 V: compact mobile setups — caravans, 4WDs and camper trailers.
    • 24 V: medium setups — off-grid sheds, cabins and motorhomes.
    • 48 V: most of this range, and the sensible choice for a full off-grid system. Higher voltage means less current in the cable, so less loss over a long run and lighter cable.
    • When your battery bank is fully charged it stops accepting power.
    1. If a storm hits at night with the batteries full, a turbine with nowhere to send its power will free-spin out of control and can physically fly apart.
    • The controller prevents that by diverting the excess into the dump load resistor, which burns it off safely as heat and acts as an electronic brake to slow the turbine down.
    • Yes, you need one.
    • Usually quieter, but not silent — no turbine is.
    • Why a Horizontal is Louder: its blade tips travel several times faster than the wind, and blade noise climbs steeply with tip speed. The whoosh rises and falls as each blade comes round — a rhythmic swish that carries through wind noise more than a steady hiss does.
    • Why a Vertical is Usually Quieter: its blades turn more slowly, so there is less of that whoosh.
    1. What we won't Tell you: that it's silent. Every turbine gets louder as the wind picks up. The wind often covers much of it in a strong blow, but a close neighbour can still hear one in light to moderate wind.
    2. The manufacturer publishes no noise figure for the turbines themselves (the "65 dB or less" on some Specs tabs is the controller's), so we don't quote one.
    • On a building, use vibration isolators — a turbine bolted to a structure carries its sound into the rooms — and check your council's rules on noise, height and placement before you order a mast.
    • It will turn, but turning is not charging. The blades start turning at 2 to 2.5 m/s (about 7 to 9 km/h) — a light breeze.
    • Charging starts at the cut-in speed: 3 m/s (about 11 km/h) on every model except the X-300, which starts and charges from 2 m/s. Output then climbs steeply with wind speed.
    1. The rated figure is measured much higher — 10 to 14 m/s depending on the model, a 36 to 50 km/h wind, not a normal afternoon. Each product page's spec table gives that model's own numbers.
    • A gentle breeze keeps the turbine ticking over; it takes real wind to push real power into your batteries. Every horizontal model has its measured power curve published on its product page — work from that, not from the number in the product name.
    • No — small turbines are built to spin fast. The smaller the rotor, the faster it has to turn to keep its blade tips up with the wind: the M-400's 1.35 m rotor runs at about 800 rpm, the M-600 and M-800 at about 500, the big G-series at 300.
    • In the manufacturer's words, the high rpm is a design necessity, not a defect. A slower generator would need a bigger stator and more magnets and copper — heavier and dearer.
    • They start turning at 2 to 2.5 m/s and make power right across the wind range — just less when the wind is light. What you get depends on your site and how high you mount it.
    • Yes — connect the turbine to a battery bank first, through a dedicated charge controller.
    1. Never straight to an inverter. Connecting a wind turbine directly to a standard inverter will damage the equipment or cause the system to fail.

    The Correct Order:

    • 1. Wind Turbine — generates wild, fluctuating 3-phase AC as the wind changes.
    • 2. Hybrid or Wind Charge Controller — converts it to steady DC, and protects the turbine from over-speeding with an electronic brake.
    • 3. Battery Bank (12 V, 24 V or 48 V) — absorbs the gusts and provides a steady source of energy.
    • 4. Off-Grid Inverter — connects to the battery, converting stored DC into AC for your appliances.

    Why you Cannot Skip the Battery:

    1. Unstable Voltage: wind changes second by second. Without a battery to smooth it out, a direct-connected inverter would constantly cut out.
    2. Turbine Damage: when a battery is disconnected, the turbine loses its load. Without that resistance the blades can spin out of control in high wind and destroy the unit. The controller uses the battery connection to dump excess power and slow it down.
    • A wind turbine must run through a dedicated wind charge controller (pure-wind or wind-solar hybrid) with a dump-load resistor. The dump load stops the turbine over-speeding and damaging itself in high winds once your batteries are full.
    1. The turbine generates 3-phase AC power and cannot be connected directly to a battery, a solar controller or a home inverter.
    • Installation and commissioning must be carried out by a suitably qualified and licensed electrician.
    • The cable from the turbine to the controller is 3-core copper.
    • A DC breaker goes between the controller and the battery — never a plain breaker on the turbine wires; the controller brakes the turbine itself.
    • Cable, breakers, isolators and all protective devices are selected to suit your site and are the electrician's call, not ours.
  • It is almost always one of three installation issues. Check them in order.

    Quick Checks — Tick as You Go

    • Is the Meter Set to AC Volts (V~)?
    • Is There a Short in the Wiring or Controller?
    • Is the Cable from the Mast Heavy Enough for the Run?

    1. The Multimeter is Set to DC — The Most Common Mistake.

    1. Measuring the three turbine wires with the meter set to DC volts gives a false reading near zero.
    • Wind turbines generate 3-phase AC directly from the stator. Switch the meter to AC volts (V~).

    2. The Turbine is Stalling Because of a Short.

    1. The blades turn heavily and slowly, or lock up: if any of the three AC output wires touch each other, or the controller's braking diodes have short-circuited, it acts as a magnetic brake — the turbine can never spin fast enough to build voltage.
    • Stop it and Unplug it Safely — Brake First. On a calm day, put the controller's brake on (if it has one) and wait for the blades to stop completely. The turbine cable is live whenever the blades turn; even with the brake on, don't touch anything until they have stopped.
    • Unplug the turbine and join its three wires together on the turbine side of the cable, so it stays braked. Don't leave it spinning unplugged.
    • Then have your electrician check the wiring and the controller for the short, or contact us and we will help you sort it out. Reconnect it the same way you start up: blades still, take the three wires apart, plug it in, then release the brake (if it has one).

    3. Voltage Drop from Thin Cable.

    1. Thin solar or automotive cable over 20 metres or more loses the power as heat before it reaches the controller.
    • Use heavy cable between the mast and the controller on long runs — minimum 8 AWG, ideally 6 AWG. Final sizing is your electrician's call.
    • The cable from the turbine to the controller is 3-core copper, because the turbine puts out three-phase AC. Too thin a cable also weakens the brake, because the controller brakes through it.
    • The number in the name is a peak rating, not a promise.
    • A turbine's rated output is measured at a specific wind speed — 10 to 14 m/s depending on the model, which is about 36 to 50 km/h — and most sites see far less than that most of the time.
    • Your display shows what the wind is delivering right now, so it will sit well below the rated figure and move second by second as the wind changes. That is physics, not a fault.
    • As an example, the L2-2500 is rated 2,500 W at 11 m/s. On a decent steady coastal breeze of 7 m/s the manufacturer's own curve gives about 813 W. That is why we publish the full power curve on every horizontal turbine's product page.
    • Where these machines earn their keep is time: they keep charging through the night and through the weather that shuts solar down.
    1. If the display shows 0 W while the blades are spinning, that is a different problem — see the 0 W question.
    • Not necessarily — this is one of the most common questions we get, and it is rarely a faulty unit.
    • It is usually a quick settings check, or (on a first-time install) how the wiring and start-up sequence were done.
    • See our full Wind Turbine 0W Troubleshooting Guide for the complete walkthrough, or the Set-Up Guide — or contact us and we will help you sort it out.
    • Wire your bus bar and breakers, then power up in the right order. Getting the sequence right prevents almost all wiring issues, including the common "spinning but 0 W" problem.
    • Fit a breaker on the solar side (if fitted), and a DC breaker or fuse between the controller and the battery, close to the battery, landing on a DC bus bar. Your electrician will confirm what the wiring rules need for your site.
    1. Don't put a plain breaker or isolator on the turbine wires. Cutting that line while the blades turn lets the turbine overspeed.
    • You don't need an extra switch there either — the controller brakes the turbine itself.
    • The cable from the turbine to the controller is 3-core copper. Allow the full height of the tower plus the run across to the controller; your electrician sizes it from the voltage, current and length.

    Starting Up — Begin at the Battery

    • 1. Switch the battery breaker on first. The controller powers up.
    • 2. Switch the solar on, if fitted.
    • 3. Turbine Last: on a calm day, with the blades still and the controller's brake on, take the three turbine wires apart, plug the turbine in, then release the brake. (A controller with no hand brake: skip the brake.)
    • See our full How to Install & Start Up guide for the complete step-by-step walkthrough and wiring diagram.
    • The controller brakes the turbine by joining its three wires together. It slows the blades but doesn't lock them dead.
    • Every controller we sell does this automatically when the battery is full or the voltage, current or speed climbs too high.
    • By Hand: WW series — flip the BRAKE switch, or press and hold the button for 5 seconds. WCMD — press the button and set the charging mode on the screen to "no charging". The Mars, Meteor and blue hybrids have no hand brake.
    • Every brake needs the battery, the WW's BRAKE switch included. Take the battery away and the brake lets go, so the turbine always comes off before the battery does.

    Shutting Down — Finish at the Battery

    • 1. Brake on (no hand brake: a calm day). Wait for the blades to stop completely.
    • 2. Unplug the turbine and join its three wires together, so it stays braked.
    • 3. Switch the solar off.
    • 4. Switch the battery breaker off last.
    • The same steps switch the system off for weeks.
    1. The turbine cable is live whenever the blades turn. Even with the brake on, wait until they have stopped completely before you touch anything.
    1. No. Don't put a plain breaker or isolator on the turbine wires: cutting that line while the blades turn lets the turbine overspeed.
    • You don't need an extra switch there either — the controller brakes the turbine itself.
    • Fit a DC breaker or fuse between the controller and the battery, close to the battery, so you can isolate the system before you touch anything. Your electrician will confirm what the wiring rules need for your site. That protects you, and it protects your new turbine and the rest of your power system.
  • Taking it Out

    • 1. Put the brake on (if it has one) and wait for the blades to stop completely. Do this on a calm day.
    • 2. Unplug the turbine and join its three wires together, so it stays braked. Then unplug the dump load, and the solar if fitted.
    • 3. Switch the battery breaker off last.
    • 4. Wait at least 5 minutes before you touch the controller — it holds a charge for a few minutes after the power is off.

    Putting it Back

    • 1. On a calm day, with the blades stopped and the battery breaker off, plug in the dump load and the solar if fitted. Then take the three turbine wires apart and plug the turbine in, with the brake on (if it has one).
    • 2. Switch the battery breaker on.
    • 3. Release the brake last (if it has one).

Crimper Cable Cutter Wire Stripper 0.2-6mm²

Regular price $47.36 AUD
Model & Colour

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Joints Made with Pliers Running Warm Under Load?

Making up your own cable ends off-grid means three separate jobs on every run: cut the cable square, strip the insulation without nicking the strands, then crimp the terminal on tight enough that it never heats up. Doing that with side cutters and a pair of pliers is how you end up with a joint that reads fine on a multimeter and gets warm under load six months later.

This is a 205mm combination tool that does all three. The cutter head is Cr12MoV at HRC55-60, the plier body is A3 heat-treated steel, the head is zinc alloy and the handle is PP+TPR. There is an adjusting screw on the stripping jaw so you can dial the blade bite up for tough insulation or back it off for thin conductors — turn it clockwise for more bite, counter-clockwise for less.

Be clear on what it is: it is a hand tool for small and mid-size conductors, 0.2-6mm². It is not a hydraulic lug crimper. If you are terminating 16mm² or heavier battery cable onto copper SC lugs, this tool will not reach that size — you want a proper lug crimper for those.

What it Solves
  • Van & Camper Wiring: running 12V lighting, fridge and USB circuits in 1-2.5mm² where every joint has to survive corrugations.
  • Farm Shed & Pump Work: re-terminating control and sensor wiring in the shed without dragging the full toolbox out.
  • Solar & Turbine Sensor Runs: the thin stuff — anemometer leads, shunt sense wires, temperature probes — that a big crimper mangles.
  • Trailer & Boat Repairs: a broken tail-light lead or bilge pump feed fixed properly at the ramp instead of taped up.
  • One Tool in the Glovebox: cut, strip and crimp in a single 205mm tool when you cannot carry three.
Key Features
  • Stripping Range: 0.2-6mm² (24-10AWG), supplier-stated.
  • Insulated Terminal Crimping: 0.5-6mm² (22-10AWG), supplier-stated.
  • Non-Insulated Terminal Dies: three separate supplier-stated ranges — 4-6mm² (12-10AWG), 1.5-2.5mm² (16-14AWG) and 0.5-1mm² (22-18AWG).
  • Adjustable Blade Tension: a screw sets how hard the stripping blades bite — clockwise for more, counter-clockwise for less.
  • Cutter Head: Cr12MoV tool steel, hardness HRC55-60, wire-cut finished.
  • Plier Body: A3 steel, heat treated, with a zinc alloy head.
  • Handle: PP with a TPR over-mould, so it is not bare plastic in the palm.
  • Overall Length: 205mm — fits a tool pouch, not a drawer.
  • Nine Listed Options: the D1, D2 and D3 prefix is the supplier's model code and the colour follows it. The supplier gives one spec sheet for all nine.
  • Delivery: Free Standard Delivery, 5 to 10 working days from the day you order. Allow 1–2 days for fulfilment. Regional and remote addresses can take longer.
Where This Fits

Wiring an off-grid system means making up your own cable ends. This is one of the tools for that job — here's the rest of the picture:

Wind and solar hybrid wiring diagram: a wind turbine and a solar panel into an MPPT hybrid controller with a dump load, two battery breakers to the positive and negative DC bus bars, a 12V/24V/48V battery bank and an inverter on its own breakers

  • Wind Turbines: vertical and horizontal turbines from 300 W to 5 kW (rated) — and they can charge overnight, when your solar can't.
  • Hybrid MPPT Controllers: you can't wire a turbine straight to a battery. The controller rectifies the output, manages the charge, and brakes the turbine when the bank is full.
  • The Rest of the Electrical Range: bus bars, breakers, isolators, cable, lugs and Anderson plugs.

Cable sizing depends on your run length, voltage and current, and a bad crimp is the connection that heats up later — check the sizing against your own run or ask your sparky before you make up anything you can't undo.

Q & A

What's the Difference Between D1, D2 and D3?

The supplier does not say. D1, D2 and D3 are its model codes and the colour name follows the code — "D2 Blue" is model D2 in blue. The one spec block supplied covers all nine options: same 205mm length, same head and handle materials, same stripping and crimping ranges. We have asked for the difference and will put it here when we have it.

Will it Crimp 16mm² Battery Cable Onto a Lug?

No. The largest supplier-stated crimp is 6mm² (10AWG) on insulated terminals. Heavy battery cable and copper SC lugs need a hydraulic or long-handle lug crimper.

Why are There Four Different Crimping Ranges Listed?

Because there are separate dies in the jaw. The supplier lists insulated terminals at 0.5-6mm² (22-10AWG), and three non-insulated ranges at 4-6mm² (12-10AWG), 1.5-2.5mm² (16-14AWG) and 0.5-1mm² (22-18AWG). The supplier does not label which nest on the tool corresponds to which range, so match your terminal to the die by trial on an offcut before you commit to a real joint.

It's Cutting into the Strands When I Strip — Can I Fix That?

Yes. That is what the adjusting screw is for. Turn it counter-clockwise to reduce the blade bite, a little at a time, and test on an offcut. If it is slipping and not stripping at all, go clockwise instead.

Does it Come with Terminals?

Not specified by supplier. Assume tool only and order terminals separately.

Is it Certified to Any Standard?

No standard is stated by the supplier — no VDE, CE or AS/NZS claim. It is a general-purpose hand tool. If your work needs a certified insulated tool, this is not it.

Specs

Specifications Details
Overall Length 205mm
Stripping Range 0.2-6mm² (24-10AWG)
Crimping — Insulated Terminals 0.5-6mm² (22-10AWG)
Crimping — Non-Insulated Terminals Three Supplier-Stated Ranges: 4-6mm² (12-10AWG), 1.5-2.5mm² (16-14AWG), 0.5-1mm² (22-18AWG)
Cutting Capacity Not Specified by Supplier
Blade Tension Adjustment Screw Adjustable — Clockwise Increases Bite, Counter-Clockwise Reduces it
Cutter Head Material Cr12MoV Tool Steel, Wire-Cut
Cutter Head Hardness HRC55-60
Head Material Zinc Alloy
Plier Body A3 Steel, Heat Treated
Handle Material PP + TPR
Model & Colour Options Nine: D1 yellow, D1 red, D2 blue, D2 yellow, D2 orange-red, D2 green, D2 grey, D3 dark green, D3 green and yellow
Difference Between D1, D2 & D3 Not Specified by Supplier
Insulated / VDE Rated Not specified by supplier — do not treat as a live-work tool
Weight Not Specified by Supplier
Certification Not Specified by Supplier
Country of Origin Not Specified by Supplier
In the Box Not Specified by Supplier — Assume Tool Only

Watch Me

Everything we know about this one is written down: the Specs for the supplier's published figures, and the Q & A for the questions buyers ask before they order.

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Wind Turbine FAQs

    • Start with two questions: how much wind your site actually gets, and how much room you have.
    • Vertical turbines (the X-300, H1000 and H2000) start turning at 2 to 2.5 m/s and take wind from any direction, so they keep working where the wind swirls and shifts — around buildings, trees and rooflines. They run from 300 W up to 2000 W.
    • Horizontal turbines (M-400, M-600, M-800, and the L1, L2 and G series) want cleaner, steadier wind and a clear run at it. In clean, steady wind a horizontal of the same rating is usually the better harvester, and they scale further — 400 W up to 5000 W.
    • Match the turbine to your battery bank, not to the biggest number. 12 V suits a camper, 4WD or tinnie; 24 V a van, cabin or boat; 48 V a shed or remote block.
    1. The largest models run at mains voltage, and the L2-3000, G-3000 and G-5000 are ground-mount only — they need a 10–15 m mast and are not rooftop units.
    2. Rated power is measured at 10–14 m/s, depending on the model. What you get at your place depends on your wind, your mast height and the season — not on a number on our website.
    1. No. Wind turbines generate "wild" 3-phase AC power that changes voltage constantly with the wind speed.
    2. Connecting it directly to a battery or a standard solar inverter will destroy your equipment.
    • You must wire the turbine into a dedicated wind charge controller (pure-wind or wind-solar hybrid) with a dump-load resistor.
    • The controller converts the power to stable DC to charge your batteries safely.
  • Match the turbine and its controller to the voltage of your existing battery bank:

    • 12 V: compact mobile setups — caravans, 4WDs and camper trailers.
    • 24 V: medium setups — off-grid sheds, cabins and motorhomes.
    • 48 V: most of this range, and the sensible choice for a full off-grid system. Higher voltage means less current in the cable, so less loss over a long run and lighter cable.
    • When your battery bank is fully charged it stops accepting power.
    1. If a storm hits at night with the batteries full, a turbine with nowhere to send its power will free-spin out of control and can physically fly apart.
    • The controller prevents that by diverting the excess into the dump load resistor, which burns it off safely as heat and acts as an electronic brake to slow the turbine down.
    • Yes, you need one.
    • Usually quieter, but not silent — no turbine is.
    • Why a Horizontal is Louder: its blade tips travel several times faster than the wind, and blade noise climbs steeply with tip speed. The whoosh rises and falls as each blade comes round — a rhythmic swish that carries through wind noise more than a steady hiss does.
    • Why a Vertical is Usually Quieter: its blades turn more slowly, so there is less of that whoosh.
    1. What we won't Tell you: that it's silent. Every turbine gets louder as the wind picks up. The wind often covers much of it in a strong blow, but a close neighbour can still hear one in light to moderate wind.
    2. The manufacturer publishes no noise figure for the turbines themselves (the "65 dB or less" on some Specs tabs is the controller's), so we don't quote one.
    • On a building, use vibration isolators — a turbine bolted to a structure carries its sound into the rooms — and check your council's rules on noise, height and placement before you order a mast.
    • It will turn, but turning is not charging. The blades start turning at 2 to 2.5 m/s (about 7 to 9 km/h) — a light breeze.
    • Charging starts at the cut-in speed: 3 m/s (about 11 km/h) on every model except the X-300, which starts and charges from 2 m/s. Output then climbs steeply with wind speed.
    1. The rated figure is measured much higher — 10 to 14 m/s depending on the model, a 36 to 50 km/h wind, not a normal afternoon. Each product page's spec table gives that model's own numbers.
    • A gentle breeze keeps the turbine ticking over; it takes real wind to push real power into your batteries. Every horizontal model has its measured power curve published on its product page — work from that, not from the number in the product name.
    • No — small turbines are built to spin fast. The smaller the rotor, the faster it has to turn to keep its blade tips up with the wind: the M-400's 1.35 m rotor runs at about 800 rpm, the M-600 and M-800 at about 500, the big G-series at 300.
    • In the manufacturer's words, the high rpm is a design necessity, not a defect. A slower generator would need a bigger stator and more magnets and copper — heavier and dearer.
    • They start turning at 2 to 2.5 m/s and make power right across the wind range — just less when the wind is light. What you get depends on your site and how high you mount it.
    • Yes — connect the turbine to a battery bank first, through a dedicated charge controller.
    1. Never straight to an inverter. Connecting a wind turbine directly to a standard inverter will damage the equipment or cause the system to fail.

    The Correct Order:

    • 1. Wind Turbine — generates wild, fluctuating 3-phase AC as the wind changes.
    • 2. Hybrid or Wind Charge Controller — converts it to steady DC, and protects the turbine from over-speeding with an electronic brake.
    • 3. Battery Bank (12 V, 24 V or 48 V) — absorbs the gusts and provides a steady source of energy.
    • 4. Off-Grid Inverter — connects to the battery, converting stored DC into AC for your appliances.

    Why you Cannot Skip the Battery:

    1. Unstable Voltage: wind changes second by second. Without a battery to smooth it out, a direct-connected inverter would constantly cut out.
    2. Turbine Damage: when a battery is disconnected, the turbine loses its load. Without that resistance the blades can spin out of control in high wind and destroy the unit. The controller uses the battery connection to dump excess power and slow it down.
    • A wind turbine must run through a dedicated wind charge controller (pure-wind or wind-solar hybrid) with a dump-load resistor. The dump load stops the turbine over-speeding and damaging itself in high winds once your batteries are full.
    1. The turbine generates 3-phase AC power and cannot be connected directly to a battery, a solar controller or a home inverter.
    • Installation and commissioning must be carried out by a suitably qualified and licensed electrician.
    • The cable from the turbine to the controller is 3-core copper.
    • A DC breaker goes between the controller and the battery — never a plain breaker on the turbine wires; the controller brakes the turbine itself.
    • Cable, breakers, isolators and all protective devices are selected to suit your site and are the electrician's call, not ours.
  • It is almost always one of three installation issues. Check them in order.

    Quick Checks — Tick as You Go

    • Is the Meter Set to AC Volts (V~)?
    • Is There a Short in the Wiring or Controller?
    • Is the Cable from the Mast Heavy Enough for the Run?

    1. The Multimeter is Set to DC — The Most Common Mistake.

    1. Measuring the three turbine wires with the meter set to DC volts gives a false reading near zero.
    • Wind turbines generate 3-phase AC directly from the stator. Switch the meter to AC volts (V~).

    2. The Turbine is Stalling Because of a Short.

    1. The blades turn heavily and slowly, or lock up: if any of the three AC output wires touch each other, or the controller's braking diodes have short-circuited, it acts as a magnetic brake — the turbine can never spin fast enough to build voltage.
    • Stop it and Unplug it Safely — Brake First. On a calm day, put the controller's brake on (if it has one) and wait for the blades to stop completely. The turbine cable is live whenever the blades turn; even with the brake on, don't touch anything until they have stopped.
    • Unplug the turbine and join its three wires together on the turbine side of the cable, so it stays braked. Don't leave it spinning unplugged.
    • Then have your electrician check the wiring and the controller for the short, or contact us and we will help you sort it out. Reconnect it the same way you start up: blades still, take the three wires apart, plug it in, then release the brake (if it has one).

    3. Voltage Drop from Thin Cable.

    1. Thin solar or automotive cable over 20 metres or more loses the power as heat before it reaches the controller.
    • Use heavy cable between the mast and the controller on long runs — minimum 8 AWG, ideally 6 AWG. Final sizing is your electrician's call.
    • The cable from the turbine to the controller is 3-core copper, because the turbine puts out three-phase AC. Too thin a cable also weakens the brake, because the controller brakes through it.
    • The number in the name is a peak rating, not a promise.
    • A turbine's rated output is measured at a specific wind speed — 10 to 14 m/s depending on the model, which is about 36 to 50 km/h — and most sites see far less than that most of the time.
    • Your display shows what the wind is delivering right now, so it will sit well below the rated figure and move second by second as the wind changes. That is physics, not a fault.
    • As an example, the L2-2500 is rated 2,500 W at 11 m/s. On a decent steady coastal breeze of 7 m/s the manufacturer's own curve gives about 813 W. That is why we publish the full power curve on every horizontal turbine's product page.
    • Where these machines earn their keep is time: they keep charging through the night and through the weather that shuts solar down.
    1. If the display shows 0 W while the blades are spinning, that is a different problem — see the 0 W question.
    • Not necessarily — this is one of the most common questions we get, and it is rarely a faulty unit.
    • It is usually a quick settings check, or (on a first-time install) how the wiring and start-up sequence were done.
    • See our full Wind Turbine 0W Troubleshooting Guide for the complete walkthrough, or the Set-Up Guide — or contact us and we will help you sort it out.
    • Wire your bus bar and breakers, then power up in the right order. Getting the sequence right prevents almost all wiring issues, including the common "spinning but 0 W" problem.
    • Fit a breaker on the solar side (if fitted), and a DC breaker or fuse between the controller and the battery, close to the battery, landing on a DC bus bar. Your electrician will confirm what the wiring rules need for your site.
    1. Don't put a plain breaker or isolator on the turbine wires. Cutting that line while the blades turn lets the turbine overspeed.
    • You don't need an extra switch there either — the controller brakes the turbine itself.
    • The cable from the turbine to the controller is 3-core copper. Allow the full height of the tower plus the run across to the controller; your electrician sizes it from the voltage, current and length.

    Starting Up — Begin at the Battery

    • 1. Switch the battery breaker on first. The controller powers up.
    • 2. Switch the solar on, if fitted.
    • 3. Turbine Last: on a calm day, with the blades still and the controller's brake on, take the three turbine wires apart, plug the turbine in, then release the brake. (A controller with no hand brake: skip the brake.)
    • See our full How to Install & Start Up guide for the complete step-by-step walkthrough and wiring diagram.
    • The controller brakes the turbine by joining its three wires together. It slows the blades but doesn't lock them dead.
    • Every controller we sell does this automatically when the battery is full or the voltage, current or speed climbs too high.
    • By Hand: WW series — flip the BRAKE switch, or press and hold the button for 5 seconds. WCMD — press the button and set the charging mode on the screen to "no charging". The Mars, Meteor and blue hybrids have no hand brake.
    • Every brake needs the battery, the WW's BRAKE switch included. Take the battery away and the brake lets go, so the turbine always comes off before the battery does.

    Shutting Down — Finish at the Battery

    • 1. Brake on (no hand brake: a calm day). Wait for the blades to stop completely.
    • 2. Unplug the turbine and join its three wires together, so it stays braked.
    • 3. Switch the solar off.
    • 4. Switch the battery breaker off last.
    • The same steps switch the system off for weeks.
    1. The turbine cable is live whenever the blades turn. Even with the brake on, wait until they have stopped completely before you touch anything.
    1. No. Don't put a plain breaker or isolator on the turbine wires: cutting that line while the blades turn lets the turbine overspeed.
    • You don't need an extra switch there either — the controller brakes the turbine itself.
    • Fit a DC breaker or fuse between the controller and the battery, close to the battery, so you can isolate the system before you touch anything. Your electrician will confirm what the wiring rules need for your site. That protects you, and it protects your new turbine and the rest of your power system.
  • Taking it Out

    • 1. Put the brake on (if it has one) and wait for the blades to stop completely. Do this on a calm day.
    • 2. Unplug the turbine and join its three wires together, so it stays braked. Then unplug the dump load, and the solar if fitted.
    • 3. Switch the battery breaker off last.
    • 4. Wait at least 5 minutes before you touch the controller — it holds a charge for a few minutes after the power is off.

    Putting it Back

    • 1. On a calm day, with the blades stopped and the battery breaker off, plug in the dump load and the solar if fitted. Then take the three turbine wires apart and plug the turbine in, with the brake on (if it has one).
    • 2. Switch the battery breaker on.
    • 3. Release the brake last (if it has one).

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